This system has been developed specifically for the CNC EDMing
of plastic injection mold tunnel gates. The current systems that are now
available are not made for easy angle setting or for easy tool length offset
settings when using multiple tool holders.
This system allows for the quick setting of
the tunnel gate inclined angle from 0 to 90 degrees in 5 degree increments with it's unique indexing system.
Notice on the CAD model below left, the
5 degree graduations and reference pin for easy angle setups. No sine
plate required to true in the inclined angle.
Above, the TGL gate chuck is shown with
a tool length offset
probe. The teardrop probe attachment makes it possible to set your
tool length offsets so that all the holders in the group are identical.
You locate one holder to your work piece with one of the tunnel gate
electrodes and all the other holders will repeat to your programmed
locations and depths.
The holders are designed to use 3/8 square electrode
material. You will end up grinding a group of electrodes to your
desired included angle using a Harig type grinding fixture or similar.
Also, these electrodes can also be purchased from us in a variety
of standard included angles. The TGL above is shown with an
optional 3R coin holder. The image on the right shows the TGL chuck
c-clamped to a rail type holder.
The shank will also mount in any EDM holder that will clamp a 1"square
body.
Utilize the full potential of
your CNC ram EDM tool changer and save 16% on a set of 4 TGL gate chucks
supplied with a tool length offset probe and a plastic storage case.
The more tunnel gates you need to burn, the more this system
makes sense, however if you are just setting up to burn one gate, this
system still will show you it's merits.
If you have a CNC EDM and are still putting in tunnel gates
with the work piece sitting at an angle, it's time for you to take advantage
of the system.
CNC EDMing makes burning multiple locations a snap.
Now with this system your tunnel gate setups and burning will be just as easy.
Click on the thumbnails below for some additional images: